Rotary workstation for assembling kitchen hoods

Ergonomic, safe, and flexible solution for assembling various types of kitchen hoods

For a client, we developed a dedicated rotary worktable designed for assembling multiple types of kitchen hoods. The system enables efficient handling, improves ergonomics, and contributes to greater safety and accuracy in the production process.

Initial challenge — The client needed a flexible solution that would improve ergonomics and safety while enabling faster, more precise assembly with fewer errors and less physical strain. The existing workstation did not meet these requirements.

Result – We developed a rotary workstation equipped with vacuum grippers, precise guides, and safety logic that enables safe handling of the device, flexible adjustment for different product sizes, and increased productivity and safety—including two-handed activation to prevent accidental startup.

Solution description

The rotary table allows assembly of various kitchen hood types at a single workstation. The system includes vacuum grippers that securely fix components in place, and sliding guides that the operator can easily adjust according to product size. The rotary mechanism activates only after confirmation by photoelectric sensors and two-handed activation, ensuring safe operation. In certain cases, an additional pneumatic lock further stabilizes components during movement. The workstation can be precisely leveled and, if necessary, anchored to the floor to increase stability and safety.

Operation steps

1. Housing clamping – The operator places the housing into a dedicated fixture, where vacuum grippers securely hold it.

2. Position verification – Photoelectric sensors verify the presence and correct positioning of the housing.

3. Activation and rotation – After vacuum confirmation and two-handed activation, the rotary table moves to the operator’s desired position.

4. Additional stabilization – In some cases, a pneumatic lock further stabilizes the component during movement.

5. Assembly – The operator performs the required assembly steps.

Benefits for the client:

  • improved ergonomics and operator safety,
  • flexible operation with different component types,
  • reduced assembly errors,
  • accelerated workflow,
  • quick model changeover without additional tools,
  • stable workstation with adjustable feet,
  • option to anchor the workstation to the floor for enhanced safety.

For more information about our workstation solutions, click the link below.

Rotary assembly station for kitchen hoods

Part rotation at the workstation